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repairing fuel tank

 
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philk
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PostPosted: Mon Jul 26, 2004 7:22 am    Post subject: repairing fuel tank Reply with quote

Hi all what is the best way to repair a hole in bottom of fuel tank. I've got a small hole (probably due to water getting in) taht i have plugged up using a "gum" solution i bought from hardware store or should i replace the tank. Thanks for any suggestions!!!
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lesthegringo
Alfasud


Joined: 23 Jul 2003
Posts: 97

PostPosted: Mon Jul 26, 2004 9:04 am    Post subject: don't weld it!!! Reply with quote

Obviously, whatever you do, don't weld it!!!

Frankly, if there is one hole, there will be others, so I reckon you are best off trying to find a tank from a later car

Les
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gritsop
Green Cloverleaf


Joined: 23 Apr 2003
Posts: 766
Location: Ekali, Athens - Greece

PostPosted: Mon Jul 26, 2004 2:38 pm    Post subject: Reply with quote

Hi,

Throw away your fuel tank Crying or Very sad It is rusting from the inside and there won't be any benefit to weld it as another hole will appear sooner or later.

This had happened to me - It rusted, it had a hole spilling petrol out of it, I welded it in a mechanic (50€) and after 20 hours it was spilling petrol from another hole Rolling Eyes
So I bought a new tank for 235€

So don't bother - your money (and time) will be wasted.

Regards,
_________________
Thanassis Gritsopoulos
1991 Alfa 33 1.4 IE
2001 Alfa 147 1.6 Distinctive

http://www.alfa-restoration.co.uk
Parts Shop: www.alfa-restoration.co.uk/shop
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Sprintervention
Alfasud


Joined: 30 Jul 2004
Posts: 60
Location: York

PostPosted: Sat Jul 31, 2004 5:48 pm    Post subject: Rusty tanks Reply with quote

I too have had the same problem, I managed to get hold of another tank. Before I managed to find an exact replacement I had started to look at aftermarket 'race' type aluminium tanks that can be mounted in the boot as these seemed better quality and cheaper than the original tank. I am running on carbs and hence do not need high pressure pumps and swirl pots etc integrated into the tank. I am also not so fussed about originality, boot space or routing breather pipes, fuel lines and electronics.

If you are running fuel injection then you need to make sure that the new tank you find is suited to fuel injection, most fuel injection tanks have swirl pots integrated into them and sometimes the fuel pump also. Maybe someone knows the exact differences found on Alfas.

A good second-hand tank will be the cheapest, if not the easiest solution but watch out for duff ones!
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