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P4 electromagnetic coupling relay/disconnecting prop

 
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mt
Alfa Sprint


Joined: 19 May 2005
Posts: 177
Location: Portsmouth

PostPosted: Tue Oct 03, 2006 9:11 am    Post subject: P4 electromagnetic coupling relay/disconnecting prop Reply with quote

Over the last couple of days there's been a vibration coming from the prop on my P4 but this morning it's a lot worse and i thought it was gonna work it's way through the floor!
I need to disconnect the prop until i get time to resolve this problem, my initial thought is that removing the load by disconnecting the electromagnetic coupling would ease things and buy me a little bit of time to get me home from work today at least.

Question is, where's the relay?
From memory i seem to remember it being by the battery with a fuse on it, but can't remember which one.

If this isn't enough i'll have to remove the front part of the prop between the gearbox and the coupling. But does anyone know if this is ok to do or if it'll create more problems?
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mt
Alfa Sprint


Joined: 19 May 2005
Posts: 177
Location: Portsmouth

PostPosted: Tue Oct 03, 2006 9:33 am    Post subject: Reply with quote

Found the relay, it's the one in the blue holder. Should be alright to get me home at least, just need to find out the cause of the vibration now before the viscous coupling mounts become damaged.

Anyone had a prop balanced before?
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tvatavuk
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Joined: 13 Mar 2003
Posts: 673
Location: Split, Croatia

PostPosted: Tue Oct 03, 2006 10:28 am    Post subject: Reply with quote

Check all cross joints. They tend to make vibrations.
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Tino Vatavuk
Little black dress which replaced Alfa Romeo 33 S 16v Permanent 4 GMo
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mt
Alfa Sprint


Joined: 19 May 2005
Posts: 177
Location: Portsmouth

PostPosted: Tue Oct 03, 2006 10:52 am    Post subject: Reply with quote

tvatavuk wrote:
Check all cross joints. They tend to make vibrations.

Cheers Tino, will do. Has more or less started vibrating overnight though so hoping it's a bolt that's worked it's way loose somewhere.
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tvatavuk
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Joined: 13 Mar 2003
Posts: 673
Location: Split, Croatia

PostPosted: Tue Oct 03, 2006 4:57 pm    Post subject: Reply with quote

That can happen, also check welding points of 1st visco mount to chasis those are known for their failure (cracks in chasis). They should be rock solid.
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Little black dress which replaced Alfa Romeo 33 S 16v Permanent 4 GMo
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ZeNiTh-PbArM
Alfa 33


Joined: 14 Mar 2003
Posts: 388
Location: Paris, France

PostPosted: Wed Oct 04, 2006 6:32 am    Post subject: Reply with quote

hi,

my pal recently acquired a P4 (didn't test drive it since the front end was smashed, bumpers, lights, hood, front wings...)
and after towing it home...big surprise...the viscous coupling and driveshaft are missing...must have been removed because of vibration...but previous owner (was not an alfist) didn't even know his car was supposed to be 4WD...
so, am presently looking for viscous coupling, mounts, shaft, if possible not too far from where I live...

regards,
zp
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mt
Alfa Sprint


Joined: 19 May 2005
Posts: 177
Location: Portsmouth

PostPosted: Wed Oct 04, 2006 10:09 am    Post subject: Reply with quote

Zenith, you'd be better off asking for bits in the 'for sale/wanted' section.

Does anyone know, if i have to remove the rear prop do i need to take the weight off as well? And if so how does it come off, not done one before and need to know in advance so i can make sure i collect the right tools from storage...

(Can't get it to a garage before next week so going to have a look myself, only i'm staying with a friend while i try and buy a place and all my tools are in storage about 30 miles away...)
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paulhide
P4


Joined: 20 Dec 2003
Posts: 1607
Location: Oh Beautiful Billingham

PostPosted: Wed Oct 04, 2006 10:22 am    Post subject: Reply with quote

I think the end near the viscous coupling comes of with 13mm nuts (slowly turn the prop to get at them) and the end near the back comes off from the weight with hex/allen key, can't remember which - 8mm?
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mt
Alfa Sprint


Joined: 19 May 2005
Posts: 177
Location: Portsmouth

PostPosted: Wed Oct 04, 2006 3:23 pm    Post subject: Reply with quote

paulhide wrote:
can't remember which - 8mm?

6mm that won't budge Evil or Very Mad About to go down Halfrauds to get a long allen key and a lump hammer.

How does the rear weight come off? IS is safe to leave on there with no prop attached?

There's a lot of play in of the UJs on the rear prop where it attaches to the weight so assuming this is the source, everything else seems tight enough. Just need to get those allen bolts off...
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stedee
Alfa 33


Joined: 02 May 2006
Posts: 364
Location: brighouse

PostPosted: Wed Oct 04, 2006 5:00 pm    Post subject: Reply with quote

dont use a lump hammer what i have done is use the end of a small socket extention on the end of the allen key even the ring end of a spanner to give that extra leavage
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mt
Alfa Sprint


Joined: 19 May 2005
Posts: 177
Location: Portsmouth

PostPosted: Wed Oct 04, 2006 5:44 pm    Post subject: Reply with quote

stedee wrote:
dont use a lump hammer what i have done is use the end of a small socket extention on the end of the allen key even the ring end of a spanner to give that extra leavage

Had tried that and they simply wouldn't move. Ended up with a lump hammer and hex socket to go on the end of my wrench instead, but the socket started to round the bolt off!
Sat and cursed for a while then realised... musta been disoreintated when under the car cos i'd been trying to tighten the bolts up!! Embarassed Once i started going the right way they came off pretty easy. (Can't believe i admitted that on an open forum... Rolling Eyes )
Removed the weight too (2 pan-headed bolts), didn't fancy that rotating at speed without the 4 prop bolts holding it firmly in place.
So back on the road! Albeit in 2wd.
Cheers for your help guys, Tino was right about it being the cross-joint. Next mission, repair or find a replacement. Stay tuned...
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tvatavuk
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Joined: 13 Mar 2003
Posts: 673
Location: Split, Croatia

PostPosted: Wed Oct 04, 2006 10:04 pm    Post subject: Reply with quote

Sorry I didn't respond earlier, You made good decision weight must be taken off.
I didn't do mine while in garage, so I had to do it on road mid city after 1 of 2 nuts got lose and fell out Sad
Replace damaged screws only with proper hardness rating some models had 8.8 other had 10.0.

Cross joint/bearing costing at around 30 euros a piece isn't cheap but replace it whole and don't reuse old cap bearings. It took me 4-5 hours to replace all 4 joints, 1st being most troublesome untill I learned how not to misplace all little bearing cap needles/cylinders.

p.s. When thing are realy stuck it usualy helps if you try to tighten them only for small amount 1-2mm.
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Tino Vatavuk
Little black dress which replaced Alfa Romeo 33 S 16v Permanent 4 GMo
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stedee
Alfa 33


Joined: 02 May 2006
Posts: 364
Location: brighouse

PostPosted: Thu Oct 05, 2006 1:06 am    Post subject: Reply with quote

lol Very Happy done that a few times myself but i dont tell my mates especially the one whos a mechanic
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mt
Alfa Sprint


Joined: 19 May 2005
Posts: 177
Location: Portsmouth

PostPosted: Mon Oct 09, 2006 9:03 am    Post subject: Reply with quote

Know what you mean Stedee, it got referenced at the weekend and i don't think that'll be the last i hear of it... d'oh!

Cheers for that Tino, nice to know i made the right decision. I'll be posting in a mo to see if anyone's run in 4wd without the weight. Also going to post my feelings on a 2wd/4wd comparison when i get time.
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